Crane Restored with Blasting & Paint

Another great collaboration between AES Equipment Solutions and our sister company, DIAB Engineering, as we gave their well-used Franna Crane MRC 20t a fresh new look!

The AES team sandblasted the crane, applied Raptor liner to all wheel arches and the chain box, and rust-protected the inner chassis and underbody. Then we primed and painted the equipment in DIAB’s colour theme and applied anti-slip to all walk areas.

More paint and exterior work coming, with other cranes lined up. Thanks to DIAB for the chance to work together and support sustainability by giving equipment a second life.

Our Biggest Service Module, Now in the Spotlight!

We reached our 950th truck milestone in September 2025, with our sister company, Golding, as the customer for this truck.

The service truck is equipped with safety systems including the certified independent ROPS, inclinometer, cab/radio reverse monitor, fire extinguishers, first aid kit, and more. We use only high-quality, industrial-grade hose reels and pumps, all from Graco.

What’s more remarkable? With a 20,000-litre fuel tank capacity, plus a combined 6,000-litre fluid capacity in its tank compartments, this is the biggest service module we’ve ever made!

Our 20,000-litre service module is fitted with nine tank compartments with combined capacity of 6,000 litres, designated for water, coolant, and various types of oil. It also has externally fitted grease pod and polyethylene AdBlue tank.

AES Equipment Solutions is proud to continually evolve with the industry’s changing demands and emerging trends.

Sustainability Through Equipment Rebuilds

We believe that business should be guided by purpose and not just by profit, that’s why AES Equipment Solutions supports initiatives focused on sustainability. Our machine rebuilds and refurbishment projects show this clearly, like the Caterpillar Grader we restored for our sister company, NRW Civil & Mining.

Equipment rebuilds significantly lessen the use of raw materials, such as metals, and minimise industrial waste. Just imagine how big each machine is, so keeping them out of landfills makes a significant impact.

Whenever we revive a machine, we’re not just giving it a second life. We’re showing our care for the environment in a cost-efficient way. A better way to highlight our sustainability goals.

Extending Our Capabilities: Heavy-Duty Water Truck

A recent project showcased our versatility with a custom-built 32,000-litre XCMG XDA45 Water Truck. Another great example of our one-stop service capabilities!

Our team completed the required mechanical, electrical, and hydraulic assembly of the 32,000-litre water tank, then fitted the unit to the XCMG XDA45 truck. Other work comprised connecting all electrical harnesses from the tank’s control box to the cab and integrating the hydraulic system into the truck.

This project was completed for our valued client, Brooks Equipment Sales, and all truck functions were checked and calibrated to ensure correct operation. As it was a new type of build within our project portfolio, we supplied the customer with an operation manual to support proper product use and maintenance.

AES Equipment Solutions will keep innovating and building our capabilities, taking on new projects and challenges.

AES Water Truck & Service Module: The Power Duo!

AES Equipment Solutions is known for crafting high-quality water trucks and service modules built for maximum performance and safety. With standard features and essential safety inclusions, these support vehicles will perform in even the most demanding construction or mining environments.

Pictured here are the power duo – the 7,000-Litre Service Module and 18,000-Litre Water Truck for our valued customer, ESM Resources. The service module includes a six-point manual grease system, while the water truck features a rust-proof chassis, a 14-point manual grease system, a toolbox, and a front-tyre carrier. Both service vehicles meet all mine site requirements.

We take great pride in our products, and the trucks featured here play a crucial role in sustaining and driving the success of AES, much like our other offerings.

Crane Preparation for Salt Site

We completed a salt preparation project on a brand-new MAC25 Franna Crane for our key customer, Rio Tinto. We designed and installed a service point system, a front handrail system, ladder access to the engine bay, and a stainless chain box divider – all tailored to the client’s specifications. 

This project highlights the collaborative efforts of our painters, mechanics, electricians, and boilermakers. Other improvements over the OEM are the addition of a bonnet safety stay, which we designed and fabricated in-house, and the fitting of an external coolant sight glass for easy visual checks during prestart.    

For many years, AES Equipment Solutions has demonstrated expertise in preparing diverse equipment for salt mining operations, enhancing the machine’s ability to resist corrosion and avoid premature failure, while ensuring maximum performance and a long service life.

Salt Treatment for a Grader

AES Equipment Solutions carried out a salt treatment project on a new Komatsu 955-7 Grader for our valued customer, Rio Tinto. 

The grader was extensively disassembled, treated at the component level, and then carefully reassembled before being commissioned. Throughout the process, we worked closely with both the customer and the OEM to implement various upgrades and modifications to the machine.

AES applies salt treatment as a critical preventive measure to ensure machine longevity, sustained performance, and reduced long-term maintenance costs. This treatment helps avoid premature rusting, corrosion, or other kinds of surface degradation and extends the life of the machine when operating in such a harsh environment.

AES complies with all site-specific requirements, ensuring that every unit we modify, treat, or rebuild is fully prepared for reliable operation upon deployment.

Combining Modern Design with High Performance

Our latest Service Module is designed for adaptability, mounted on a Kenworth chassis and have the same strength and reliability you expect from our standard 7,000-Litre service trucks. 

Combining sleek design with powerful performance, this Service Module offers all the essential features and benefits from a range of enhanced capabilities such as the six-point grease kit and park brake compressor shut-off. A rust-proof coating was applied to the tank’s underside, as per our valued client Impec Plant Hire’s specifications.

As we ramp up our marketing efforts to better promote our products and services, we thank our employees for their role in maintaining the quality of what we offer.

Innovating Strength Through Customisation

We’ve built a custom-designed fitter truck on a P280 4×4 Scania chassis, engineered for highly demanding tasks and challenging environments, such as handling heavy loads and operating in tough terrain.

This fitter truck includes a compressor, work benches, personal and bulk-storage toolboxes, oxy racks and air reels, alongside a Palfinger PC 3800 crane.

With our proven expertise in truck customisation, we bring our clients’ specialised mining builds to life.